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Ø This machine is suitable for carding and webting of various fibers (corresponding card clothing models according to different fiber configurations). Engineered to process a remarkably diverse array of raw materials, this equipment seamlessly handles delicate cashmere, fine wool, camel hair, yak down, and various synthetic chemical fibers with exceptional precision. By adapting the specialized card clothing to specific fiber profiles, operators achieve an optimal opening and blending process that transforms raw clumps into a continuous, uniform web. The system delivers a superior extraction rate exceeding 95% while maintaining a fiber damage rate strictly below 15%. This delicate mechanical balance ensures that coarse hairs, vegetative matter, and other impurities are effectively combed out without compromising the natural integrity, staple length, or tactile softness of the premium fibers. When you run your hand across the finished web, the noticeable absence of neps and the luxurious, airy consistency speak volumes about the machine's processing capability. By maximizing the yield of usable premium fiber, facilities can significantly reduce raw material waste and elevate the final grade of their spun yarns or non-woven fabrics, directly impacting overall operational profitability.
The architectural foundation of this equipment is defined by its robust dimensional and electrical specifications. Every parameter has been calculated to balance high-volume throughput with energy-efficient operation, ensuring that large-scale production environments can maintain continuous output without overloading their power infrastructure.
Ø Technical Data: Working width:2500mm;
Roller diameter: feeding roller, opening roller 420mm, main cylinder 1230mm, chest cylinder, transfer roller 550mm, upper and lower doffer diameter 490mm; Work roller 170mm, stripping roller 105mm, messy 300mm, stripping roller 170mm
Installed power: feeding roller 1.5kw, opening roller 4kw, main cylinder 11kw, chest cylinder 5.5kw, work roller 1.5kw, upper doffer 2.2kw, lower doffer 2.2kw, messy 1.5kw×2, suction edge 7.5kw×2.
Speed: ≦60m/min
These precise roller diameters and distributed power allocations work in perfect harmony. The substantial 1230mm main cylinder provides the expansive surface area necessary for intensive fiber separation, while the dedicated motors for each component prevent mechanical strain. The controlled speed of up to 60 meters per minute ensures a steady, reliable rhythm, producing a consistent hum that signifies a well-calibrated, heavy-duty industrial process.
Ø Main components: The machine adopts double cylinder double dorf structure, 7 groups of carding areas, fully enclosed; The technology introduced from Germany (Hergeth), the whole machining accuracy is according to the German technical requirements standard. Building upon this exceptional foundation, the equipment integrates advanced mechanical components designed for extreme longevity and precise operational control. The material feeding mechanism is meticulously governed by highly responsive photoelectric switches, ensuring an even, continuous, and accurate fiber intake without manual intervention. Power transmission throughout the unit relies on heavy-duty electromagnetic clutches and fortified double-row bearing structures. These premium components collectively eliminate jerky movements and mechanical hesitation, resulting in a remarkably smooth operation that drastically reduces the frequency and cost of daily maintenance. Every individual unit is manufactured under rigorous quality control protocols, proudly holding CE and ISO9001 international certifications. This unwavering commitment to German engineering standards guarantees that the physical construction not only looks meticulously crafted—with clean lines and robust welds—but also possesses the structural integrity to withstand the relentless, high-vibration demands of continuous, multi-shift industrial manufacturing.
Beyond raw performance, long-term operational success requires equipment that protects both the workforce and the investment. We have engineered a holistic ecosystem of safety, customization, and support to ensure seamless integration into any global production facility.
Modern textile processing demands rigorous protection. This carding machine addresses these critical needs through a fully enclosed protective cover system that physically shields operators from rapidly moving mechanical parts. Integrated high-sensitivity metal detection mechanisms actively scan all incoming fibers. If foreign metallic debris is identified, the system instantly halts the process, emitting a clear auditory alert and preventing catastrophic damage to the delicate card clothing. Furthermore, the patented dust suction system efficiently captures airborne flyings and micro-particles at the source. This creates a noticeably cleaner, fresher breathing environment on the factory floor, significantly reducing respiratory hazards, minimizing manual cleanup efforts, and preventing cross-contamination between different fiber batches.
Global Voltage Customization: Recognizing the diverse infrastructural requirements of international facilities, the internal electrical systems can be fully customized to match specific regional industrial voltage standards. This ensures immediate plug-and-play compatibility upon arrival, eliminating the need for expensive external transformers.
Secure Heavy Machinery Packaging: To guarantee that the precise microscopic calibration of the double cylinder and doffer structure remains perfectly intact during transit, each machine is secured in professional, heavy-duty export packaging. This rigorous crating process utilizes reinforced timber and moisture-barrier wrapping to protect against humidity, vibration, and blunt impact across long ocean freight journeys.
Comprehensive Warranty Coverage: Facility managers can operate with complete peace of mind knowing the equipment is backed by a solid 12-month warranty. This proactive protection plan includes the complimentary replacement of critical spare parts, minimizing unexpected downtime.
24/7 Expert Technical Guidance: Our dedicated engineering team provides round-the-clock technical assistance via high-definition video conferencing and telephone. Whether your team requires a routine maintenance walkthrough, troubleshooting for a specific fiber blend, or an urgent operational adjustment, expert help is always available to ensure your production line remains active, efficient, and highly profitable.
