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Changshu Weicheng non-woven equipment Co.,Ltd.is a large key enterprise in Chinese non-woven machinery industry.Mainly produce non-woven machine,non-woven fabric and carbon fiber products,which has been exported to many countries like American,Australia,Belarus,India etc.Welcome all friends home and abroad to visit our company.Wish good cooperation. Navigating the complexities of modern textile manufacturing requires machinery that is as dependable as it is precise. Our facility spans a massive footprint, housing advanced CNC machining centers that fabricate each component of our needle looms to exacting tolerances. By maintaining a large-scale operation, we ensure consistent quality control from raw material inspection to final assembly. Every piece of equipment undergoes strict testing protocols, holding international CE and third-party BV certifications to ensure compliance with global safety and performance requirements. We understand that investing in heavy machinery requires certainty, which is why our standard delivery cycle is optimized to 1-3 months, ensuring your production lines are up and running without unnecessary delays. The heavy-duty construction of our machines is immediately apparent upon inspection, featuring thick metal casings and industrial-grade coatings that resist corrosion even in demanding, high-humidity factory environments.
Engineered for continuous, heavy-duty operation, this needle punching line delivers exceptional throughput while maintaining precise fabric density. The integration of advanced frequency control systems allows operators to fine-tune the mechanical speed, adapting instantly to different fiber types. By supporting a wide range of raw materials, including PP, PET, and various fiber webs under 70D, this equipment ensures maximum adaptability for diverse production runs. Beyond raw speed, the electrical architecture of the machine is designed for optimal power consumption. The variable frequency drives provide granular control over the motor speeds and prevent energy spikes during startup, leading to a more sustainable and cost-effective operation over the fiscal year.
Working width: 1000-10000mm;
Acupuncture frequency:Max=1200r/min;
These specifications translate directly into tangible operational benefits. The expansive working width accommodates large-scale industrial orders, while the rapid acupuncture frequency ensures high yield rates without compromising the structural integrity of the nonwoven fabric. The acoustic profile of the machine is remarkably subdued; even at peak operational speeds of 1200r/min, the engineered dampening materials absorb excess vibration, resulting in a low-noise environment that improves operator comfort. Furthermore, the intelligent random needle distribution system prevents directional weakness in the finished textile, ensuring a uniform, tear-resistant product every time.
The physical architecture of this needle loom is built upon a foundation of uncompromising stability and modular precision. Every structural element is machined to exact tolerances, ensuring that the intense kinetic energy generated during the punching process is properly channeled. An automated lubrication system continuously protects moving parts, significantly reducing friction, heat buildup, and the need for manual maintenance interventions. The touch of the cold, heavy steel frame conveys immediate durability, while the precision-cast aluminum components offer the perfect balance of strength and reduced mass for rapid oscillation.
Main components: frame, spindle, push rod, needle beam, needle plate, etc;
① Frame: 30mm-Q235;
② Main shaft: segmented, with a moving range of 50mm;
③Push rod: diameter 40mm;
④Needle beam: cast aluminum structure, light weight, can ensure high frequency;
⑤Needle plate: magnesium aluminum alloy needle plate, air bag locking;
⑥ Stripping and supporting net plate: 12mm thick Mn, chrome plated on the surface.
The utilization of a 30mm-Q235 steel frame provides an immovable base that grounds the entire operation, preventing micro-shifts that could cause needle breakage. The segmented main shaft operates with a smooth, rhythmic precision, while the lightweight cast aluminum needle beam reduces inertial stress, allowing the system to maintain its high-frequency performance hour after hour. The integration of an air bag locking mechanism on the magnesium aluminum alloy needle plate exemplifies our commitment to minimizing downtime, allowing maintenance personnel to perform rapid needle changes securely. The gleaming, chrome-plated surface of the 12mm thick Mn stripping plate not only resists the constant abrasive friction of synthetic fibers but also facilitates a frictionless glide for the fiber web, preventing snagging and material waste.
3.Can be customized according to customer requirements.
Recognizing that no two manufacturing facilities operate identically, we offer comprehensive OEM and ODM services to tailor this needle punching line to your exact spatial constraints and processing goals. Whether you are outfitting a newly constructed plant or integrating machinery into an existing workflow, our engineering team provides full-scale layout planning and global technical support. Prior to dispatch, every customized line undergoes rigorous factory acceptance testing using your specific raw materials, guaranteeing that the equipment meets your exact density and tensile strength requirements before it ever leaves our floor.
From the initial consultation to final on-site installation and calibration, our commitment extends far beyond the point of delivery. We handle the complex logistics of international shipping, ensuring the modular components are securely crated and protected against maritime moisture. Once on-site, we ensure that your operators are fully trained on the intelligent control panels and routine maintenance protocols, maximizing the lifespan and profitability of your investment.
